光照箱二個常見故障及解決方法
光照箱又稱光照培養箱,是一種在科研工作中使用頻率比較高的儀器,主要用於動植物和農作物培養、繁殖等。下麵就對GTP-150光照箱在日常使用過程的常見故障分析與處理方法。
GTP-150光照箱主要故障表現為:
(1)溫度數字自動顯示器通電時隻顯示小數點,其它數字全無顯示,故無法知道培養箱內溫度高低。
(2)無論怎樣調節溫度控製器,“製冷”指示燈不亮,壓縮機也不啟動,而“加熱”指示燈亮著,電熱絲一直發熱,因而箱內溫度隻升不降。
解決方法:
要yao排pai除chu故gu障zhang首shou先xian得de了le解jie培pei養yang箱xiang的de控kong溫wen原yuan理li。該gai培pei養yang箱xiang是shi由you電dian子zi線xian路lu控kong製zhi繼ji電dian器qi觸chu點dian斷duan開kai或huo閉bi合he進jin而er控kong製zhi壓ya縮suo衫shan噠da行xing,使shi其qi箱xiang內nei達da到dao預yu設she溫wen度du。由you於yu沒mei有you線xian路lu圖tu,查zha找zhao故gu障zhang有you一yi定ding難nan度du,反fan複fu考kao慮lv決jue定ding先xian從cong溫wen度du顯xian示shi找zhao到dao突tu破po口kou。開kai箱xiang查zha數shu字zi顯xian示shi集ji成cheng電dian路lu,有youSV直流工作電壓,有工作電壓而顯示屏無數字顯示,憑著經驗決就把故障部位的懷疑目標鎖定在集成塊ICL7107CPL上,用同型號新集成塊換之,通電後顯示屏上有數字顯示出來了。開關置溫控“測量”擋,97`>v實際箱內溫度在室溫18`C,zheyangdidewendunanguaibunenghuanxingdongjiangdeyasuoji。nandaoshixiangneikongwenyuanjianyouwenti,hankaikongwenyuanjianceqizuzhihenxiaoerhujiejinduanlu,genjuyiwangxiuliqitazhilengshebeidejingyan,wenkongyuanjianzaizhemexiaozuzhideqingkuangxiashibukenengshiyasuojibuqidongde。zaicexianluqitayouguanyuanjianmeifaxianwenti。cishibizhexianrulechensi,nandaocixiangwenkongyuanjianbushifuwenduxishudereminyuanjian,ershizhengwenduxishudereminyuanjian?xiangdaozheli,limaduankaixiangneikongwenyuanjian,renweishigaiyuanjianliangduanzuzhizengda,zaigeipeiyangxiangtongdian,zhi“測量”擋dang,顯xian示shi屏ping顯xian示shi出chu了le正zheng的de溫wen度du數shu字zi,控kong製zhi線xian路lu中zhong的de繼ji電dian器qi吸xi合he,壓ya縮suo機ji啟qi動dong起qi來lai了le並bing開kai始shi製zhi冷leng。問wen題ti果guo然ran如ru分fen析xi所suo料liao,控kong溫wen元yuan件jian可ke能neng是shi由you應ying變bian式shi正zheng溫wen度du係xi數shu的de電dian阻zu絲si做zuo成cheng的de,隨sui著zhe溫wen度du增zeng高gao該gai元yuan件jian的de阻zu值zhi也ye增zeng大da,反fan之zhi則ze低di0故控製線路正是利用正溫度係數熱敏電阻的特性來控溫的。
由於該控溫元件沒有現成的,焊下此元件用濃度為99%的乙醇清洗再烘幹,阻值恢複正常(室溫測1n左右),zhongxinhanshangtongdian,yasuoshansuixingkaishizhileng。xiulidaozheyibuhaosiwentidedaojiejue,keshiduoguanchayihuiercongqianxingbiaokanchuyasuojiyunxingdianliubuwending,shierzhengchang(1A左右),時而高於正常值(23A),特別是箱內溫度降到設定值,控製線路中的繼電器觸點斷開時,壓縮心誕行電流不但沒斷開反而瞬時躍升到SA以yi上shang致zhi使shi壓ya縮suo機ji保bao護hu器qi因yin大da電dian流liu通tong過guo受shou熱re導dao致zhi觸chu點dian斷duan開kai保bao護hu才cai使shi壓ya縮suo機ji停ting轉zhuan,待dai箱xiang內nei溫wen度du高gao於yu設she定ding值zhi後hou,繼ji電dian器qi吸xi合he,壓ya縮suo機ji保bao護hu器qi也ye因yin冷leng卻que觸chu點dian複fu位wei,壓ya縮suo機ji又you開kai始shi不bu穩wen定ding運yun行xing,到dao箱xiang內nei溫wen度du降jiang至zhi設she定ding值zhi後hou,壓ya縮suo機ji繞rao組zu電dian流liu突tu然ran躍yue升sheng問wen題ti又you重zhong複fu出chu現xian,一yi會hui兒er壓ya縮suo機ji外wai殼ke發fa熱re的de燙tang手shou。斷duan開kai至zhi壓ya縮suo機ji電dian源yuan線xian,空kong載zai反fan複fu通tong斷duan電dian仔zai細xi觀guan察cha繼ji電dian器qi,發fa現xian繼ji電dian器qi吸xi合he時shi觸chu點dian片pian有you微wei微wei抖dou動dong,似si乎hu吸xi合he力li不bu夠gou。該gai控kong製zhi線xian路lu中zhong有you三san個geUA741運放集成塊組成的信號放大電路。是否UA741有問題呢?用同型號集成塊換之,再試運行壓縮機,壓縮機啟動和運行電流穩定正常了。
但(dan)箱(xiang)內(nei)溫(wen)度(du)冷(leng)至(zhi)設(she)定(ding)值(zhi)繼(ji)電(dian)器(qi)觸(chu)點(dian)斷(duan)開(kai)後(hou)壓(ya)縮(suo)機(ji)繞(rao)組(zu)電(dian)流(liu)突(tu)然(ran)躍(yue)升(sheng)問(wen)題(ti)仍(reng)未(wei)解(jie)決(jue),難(nan)道(dao)是(shi)壓(ya)縮(suo)杉(shan)歐(ou)組(zu)有(you)短(duan)路(lu)或(huo)壓(ya)縮(suo)機(ji)曲(qu)軸(zhou)吸(xi)油(you)不(bu)暢(chang)造(zao)成(cheng)抱(bao)軸(zhou)的(de)機(ji)械(xie)故(gu)障(zhang)。停(ting)機(ji)分(fen)別(bie)測(ce)壓(ya)縮(suo)機(ji)啟(qi)動(dong)、運行繞組阻值,正常(分別為40S2、I02左右)測壓縮機機殼也無漏電現象。用保護器、啟qi動dong器qi連lian成cheng的de最zui簡jian單dan配pei置zhi專zhuan用yong線xian路lu啟qi動dong並bing運yun行xing壓ya縮suo機ji,壓ya縮suo機ji工gong作zuo非fei常chang正zheng常chang,因yin而er排pai除chu壓ya縮suo機ji有you故gu障zhang的de可ke能neng。看kan來lai還hai得de在zai控kong製zhi線xian路lu找zhao問wen題ti。順shun著zhe印yin刷shua線xian路lu板ban連lian線xian查zha下xia去qu,發fa現xian供gong壓ya縮suo機ji的de工gong作zuo電dian流liu是shi由you雙shuang向xiang可ke控kong矽gui(BCRGAM)控(kong)製(zhi),斷(duan)電(dian)關(guan)機(ji)焊(han)開(kai)可(ke)控(kong)矽(gui)測(ce)各(ge)極(ji)之(zhi)間(jian)阻(zu)值(zhi),正(zheng)常(chang)。接(jie)著(zhe)測(ce)其(qi)它(ta)懷(huai)疑(yi)有(you)問(wen)題(ti)的(de)元(yuan)件(jian)的(de)阻(zu)值(zhi)或(huo)對(dui)地(di)電(dian)壓(ya)也(ye)未(wei)發(fa)現(xian)異(yi)常(chang)現(xian)象(xiang)。奇(qi)怪(guai),還(hai)有(you)什(shen)麼(me)原(yuan)因(yin)致(zhi)壓(ya)縮(suo)機(ji)運(yun)行(xing)出(chu)問(wen)題(ti)呢(ne)?反(fan)複(fu)分(fen)析(xi)最(zui)後(hou)懷(huai)疑(yi)問(wen)題(ti)可(ke)能(neng)還(hai)是(shi)出(chu)在(zai)BCRGAMshang,huibuhuigaikekongguizaikongzhibanshangdejidianqichudianduankaideshunjianyinchengzaizhongfufengzhidianyadaozhiruanjichuan,erzaochengyasuojiraozudianliuturanyueshengne?kanlaizhiyouyongtihuanfalaishuomingwentile。yongtongxinghaodeshuangxiangkekongguihuanzhi,wentizuizhongdedaojiejue。
總(zong)結(jie)修(xiu)理(li)培(pei)養(yang)箱(xiang)的(de)過(guo)程(cheng),電(dian)子(zi)線(xian)路(lu)中(zhong)的(de)軟(ruan)故(gu)障(zhang)確(que)實(shi)難(nan)以(yi)發(fa)現(xian),但(dan)隻(zhi)要(yao)細(xi)心(xin)分(fen)析(xi)電(dian)路(lu)控(kong)製(zhi)原(yuan)理(li)和(he)導(dao)致(zhi)故(gu)障(zhang)產(chan)生(sheng)的(de)原(yuan)因(yin),不(bu)要(yao)妄(wang)動(dong),就(jiu)可(ke)排(pai)除(chu)故(gu)障(zhang)。



